DIAL System’s Digital Capabilities Enable Lift Gas Efficiency and Production Increase for Middle East Operator

DIAL System’s Digital Capabilities Enable Lift Gas Efficiency and Production Increase for Middle East Operator
Case Study

A two well pilot program was executed with an onshore operator in the Middle East. The primary purpose of the installations was to trial a cost-effective DIAL System in an oil producing field with shallow gas injection and high levels of water cut.

Client Challenge

The client operates many shallow injection gas-lifted wells with high water cuts. The operator had previously used automated surface chokes to control gas injection rates but lacked downhole pressure data to ensure the well was continuously optimized. The operator was seeking a cost-effective method to shift the gas injection rate control downhole and have this driven by DIAL’s pressure sensing capability. As well as this, the operator had limited compressor discharge pressure and was seeking a data driven approach to enable injection gas efficiency.

DIAL System Solution

Due to the low bottom hole shallow reservoir with low bottom hole pressure, a single 2-7/8” Concentric DIAL Unit was installed in two wells at a depth of approximately 2,000 ft MD inside 7” casing. A single conventional IPO valve was installed at approximately 1,200ft MD for well unloading.

The DIAL Units were configured with six valves, allowing for fine adjustment of gas injection rate. This downhole adjustment could be applied to test the efficiency of various gas injection rates in lifting the fluid in this high water cut application.

SCADA was not available in this field, so valve adjustment was conducted at the well site via the Silverwell Surface Control System (SCS). The SCS unit was powered by a solar panel avoiding the need for provision of surface power and additional infrastructure.

Following the successful installation of the DIAL Systems, experimental testing was conducted on both wells to determine the impact of gas injection rate on production. Prior to the DIAL installations, downhole pressure measurement had rarely been applied in this field, so the DIAL System data was valuable in assessing the reservoir response to different gas injection rates. Well testing was conducted to validate production performance for a variety of gas injection rates. The testing demonstrated that these gas lifted wells required less gas than had been planned during the well design phase whilst simultaneously increasing production.

DIAL Results

Production Increase & Injection Gas Savings

Well testing and modelling indicated that the well was over injecting. A DIAL valve was subsequently closed changing the equivalent orifice size from 18/64” to 12/64”. This resulted in a production increase of 18% whilst reducing injection gas by 25%. Excess gas could be reallocated to another well within the field.

DIAL System’s Longest Run Life

The first well was installed in August 2017 and is still operating today.

Solar Powered Unit

The solar powered SCS ensured no additional infrastructure or power was required.

"DIAL’s downhole gas injection adjustment enabled production increase and lift gas savings."

DIAL Data

Tubing 2-7/8” 6.4 lb/ft
Casing 7” 29 lb/ft
DIAL Depth 2,000 ft. MD
Bottom Hole Pressure 500 Psi
Bottom Hole Temp 60 °C
Casing Head Pressure 870 Psi
Well Head Pressure 150 Psi
Gas Injection Rate 800 Mcf/Day

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